Astec Industries Releases Astec ReMix™ Cold Central Plant Recycling System and IntelliPac™ Moisture System

Astec Industries, Chattanooga, released the Astec ReMix™ cold central plant recycling (CCPR) system prior to World of Asphalt. The system is designed to address the industry’s growing need for sustainable road construction practices by using reclaimed asphalt pavement (RAP) stockpiles. The Astec ReMix™ CCPR has a rated capacity of 300 tons per hour. Its modular design—which includes pugmill, foaming system and controls—can be configured to exact needs and translates to reduced upfront costs and enhanced adaptability.

According to the manufacturer, the key benefits of Astec ReMix CCPR include:

• It employs cold recycling technology. By reusing RAP materials and mixing them at ambient temperatures, the system reduces the need for both virgin aggregate and energy for heating the mix. This conserves natural resources and lowers carbon emissions.
• One of the primary advantages of system is its ability to consume ever-growing RAP stockpiles. With this system, road construction projects can contribute to the circular economy by incorporating recycled materials, thereby reducing the overall environmental footprint.
• The Astec ReMix system offers a range of modular configurations, providing flexibility to asphalt mixing operations. From highly portable setups suitable for changing locations to maximum production configurations capable of handling large-scale road construction, Astec ReMix CCPR provides producers with the options to meet diverse requirements.
• The system features an intuitive user interface. This user-friendly design enhances productivity and reduces the learning curve for operators, according to the manufacturer.

The Astec IntelliPac™ Moisture System was on display at World of Asphalt to demonstrate to attendees ways to track and analyze virgin aggregate moisture levels.

Astec also introduced its IntelliPac™ Moisture System, which offers visibility into virgin aggregate moisture levels. This system is equipped with advanced features that empower operators with real-time data and insights, which are designed to allow for precise adjustments to result in significant cost savings. At the heart of the Astec IntelliPac™ Moisture System is its carefully vetted moisture measurement methods. The system employs a state-of-the-art approach to gauge virgin aggregate composite moisture levels. This measurement forms the foundation for the system’s capability to deliver real-time moisture values, providing operators with immediate visibility into crucial data.

One of the standout features of the Astec IntelliPac™ Moisture System is its comprehensive data logging functionality. The system records virgin aggregate composite moisture levels, enabling operators to track and analyze historical trends. This historical data serves as a resource for optimizing processes and making informed decisions to enhance overall efficiency. The real-time moisture values offered by the IntelliPac™ Moisture System are fully integrated into the plant control system, empowering operators to make on-the-fly adjustments, fostering a dynamic and responsive asphalt production environment.

This level of visibility into virgin aggregate moisture allows for more precise addition of liquid asphalt cement. Additionally, operators can fine-tune burner operations based on real-time moisture values, maximizing energy efficiency and reducing operational costs.

For more information, visit astecindustries.com.